Spark plasma sintering behavior of nano- and microcrystalline WC – 25 wt.% TiC powders
A. V. Terentyev, Yu. V. Blagoveshchenskiy, N. V. Isaeva, A. V. Nokhrin,
E. A. Lantsev, A. A. Murashov, K. E. Smetanina
The sintering mechanisms of nanopowder WC–25 mass.% TiC compositions with titanium carbide of varying dispersity were investigated. WC–TiC ceramics were fabricated via spark plasma sintering (SPS) in vacuum within the temperature range of 1000 – 1400 °C at a heating rate of 50 °C/min under an applied pressure of 70 MPa and various dwell times. Plasma‑chemical tungsten monocarbide nanopowders and nano- and submicron‑sized titanium carbide powders were used as starting materials. The microstructure, phase composition, and density of the sintered ceramics were examined. It was demonstrated that SPS enables the production of WC–TiC ceramics with a homogeneous ultrafine-grained structure (0.2 – 0.5 μm). X-ray phase analysis revealed the formation and evolution of the (Ti,W)C solid solution during sintering. The sintering kinetics exhibit a multistage behavior characteristic of the SPS process in WC–TiC systems. It was established that the use of nanoscale titanium carbide particles leads to earlier dominance of mass transfer along grain boundaries and interphase contacts due to an increased fraction of active contact areas. In contrast, submicron TiC particles result in a more pronounced maximum shrinkage rate associated with the rapid involvement of larger material volumes in the diffusion flux. The presence of vacancies in the carbon sublattice of titanium carbide plays a key role in activating diffusive mass transfer and forming the (Ti,W)C solid solution.
Keywords: titanium carbide, tungsten carbide, spark plasma sintering, phase composition, diffusion.
DOI: 10.30791/1028-978X-2026-5-50-61
Terentyev Aleksandr — Baikov Institute of Metallurgy and Materials Science, Russian Academy of Sciences (119334, Moscow, Leninskiy ave., 49), Junior Researcher, specialist in powder metallurgy. E-mail: aterentev@imet.ac.ru.
Blagoveshchenskiy Yuriy — Baikov Institute of Metallurgy and Materials Science, Russian Academy of Sciences (119334, Moscow, Leninskiy ave., 49), Leading Researcher, PhD (Eng), specialist in plasma chemical synthesis of nanopowders. E-mail: yuriblag@imet.ac.ru.
Isaeva Nataliya — Baikov Institute of Metallurgy and Materials Science, Russian Academy of Sciences (119334, Moscow, Leninskiy ave., 49), Researcher, specialist in powder metallurgy. E-mail: felix-2001@mail.ru.
Nokhrin Aleksey — National Research Lobachevsky State University of Nizhny Novgorod (603022, Nizhny Novgorod, Gagarina ave., 23), Lab Head, Senior Researcher, DrSc (Phys-Math), specialist in diffusion processes in metals, alloys and ceramics. E-mail: nokhrin@nifti.unn.ru.
Lantsev Evgeniy — National Research Lobachevsky State University of Nizhny Novgorod (603022, Nizhny Novgorod, Gagarina ave., 23), PhD (Phys-Math), Researcher, specialist in spark plasma sintering of ceramics. E-mail: elancev@nifti.unn.ru.
Murashov Artem — National Research Lobachevsky State University of Nizhny Novgorod (603022, Nizhny Novgorod, Gagarina ave., 23), Engineer, specialist in scanning electron microscopy. E-mail: aamurashov@nifti.unn.ru.
Smetanina Kseniya — National Research Lobachevsky State University of Nizhny Novgorod (603022, Nizhny Novgorod, Gagarina ave., 23), Junior Researcher, specialist in X-ray phase analysis. E-mail: smetanina@nifti.unn.ru.
Reference citing:
Terentyev A.V., Blagoveshchenskiy Yu.V., Isaeva N.V., Nokhrin A.V., Lantsev E.A., Murashov A.A., Smetanina K.E. Issledovanie osobennostej elektroimpul'snogo plazmennogo spekaniya nano- i mikroporoshkov WC – 25 %TiC [Spark plasma sintering behavior of nano- and microcrystalline WC – 25 wt.% TiC powders]. Perspektivnye Materialy [Advanced Materials] (in Russ), 2026, no. 5, pp. 50 – 61. DOI: 10.30791/1028-978X-2026-5-50-61